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Small Square Series HVIL Connector 800V 46A Waterproof Plug For New Energy Vehicles

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Small Square Series HVIL Connector 800V 46A Waterproof Plug For New Energy Vehicles

Detailed Product Description

Small Square Series HVIL Connector 800V 46A Waterproof Plug For New Energy Vehicles


Product Definition
 
This Small Square Series HVIL Connector is designed specifically for power distribution and auxiliary systems in New Energy Vehicles (NEVs). It ensures a secure electrical connection with an integrated safety interlock mechanism to prevent accidental disconnection under load, providing reliable power transmission in harsh automotive environments.
 

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Small Square HIVL Connector Parameters

 

Item Specification
Service Life 500 Mating Cycles
Insertion/Extraction Force < 100N
Rated Voltage 800V DC
Rated Current Max 46A (at Ambient Temp 70°C)
Insulation Resistance > 200Mꭥ
Withstand Voltage 3000V AC
Protection Level (Ingress) IP67 (Waterproof/Dustproof)
Touch Proof IP2XB
Operating Temperature -40°C to +125°C

 


Key Features
 

  1. HVIL Safety Assurance: Features a built-in high-voltage interlock system to ensure circuit safety during maintenance or accidental unplugging.
  2. Superior Thermal Performance: Capable of handling up to 46A even at elevated ambient temperatures (70°C), ideal for engine compartments.
  3. Exceptional Durability: Rated for over 500 mating cycles with a rugged IP67-rated enclosure that resists water, dust, and vibration.
  4. Compact Design: Optimized for "small square" (low cross-section) wiring, saving space in tight automotive layouts.
  5. Wide Temperature Resilience: Operates reliably in extreme environments from Arctic cold (-40°C) to intense heat (+125°C).

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Application Scenarios
 

Specifically engineered for auxiliary systems in New Energy Vehicles (EV/PHEV), including:

  • AC Slow Charging Input: Connecting the vehicle inlet to the On-Board Charger (OBC).
  • Air Conditioning Systems: Powering EV compressors.
  • Oil Pumps: Powering auxiliary electric pumps.
  • Electric Heating (PTC): Reliable power for cabin heating systems.
  • Other Auxiliary Equipment: PDU (Power Distribution Unit) branches.

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#Tags

HVIL ConnectorHigh Voltage ConnectorNew Energy Vehicle PartsPower Distribution Connector800V DC Connector

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Dongguan sun Communication Technology Co., Ltd.

Contact Person: Mr. Liu

Tel: 15099965979

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