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Product Details:
Payment & Shipping Terms:
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| Product Series: | HVIL Connector Small Square Series | Contact Type: | New Energy Power Connector |
|---|---|---|---|
| Gender: | Plug & Socket (Male/Female) | Housing Material: | High-temperature Resistant, Flame-retardant Engineering Plastic (Orange For HV Identification). |
| Interlock Mechanism: | Integrated HVIL (High-Voltage Interlock Loop). | Color: | Industry-standard High-Voltage Orange |
| Termination: | Crimp-style For Reliable Electrical Conductivity. | Application: | Engineered For New Energy Vehicles (EV/PHEV) |
The Model HVIL-SS01-80A46 is a high-performance Small Square Series HVIL Connector engineered with an 800V rated voltage and 46A current capacity, offering a reliable, waterproof plug solution for safe high-voltage power distribution in new energy vehicles (EVs).
Product Overview
Designed to meet stringent automotive standards, this heavy-duty high-voltage interlock connector ensures seamless signal loops and spark protection under harsh mechanical and thermal environments. Whether integrated into electric vehicle battery packs, inverters, or Power Distribution Units (PDU), it delivers the ultimate electrical safety and vibration resistance required for modern EV sub-systems.
Key Features & Benefits
Technical Parameters
| Technical Parameters | Product Specifications & Standards |
| Product Model / Part Number | HVIL-SS01-80A46 |
| Series Classification | Small Square Series |
| Rated Voltage | 800V DC |
| Rated Current | 46A |
| High Voltage Interlock (HVIL) | Integrated (Dual-Pin Signal Loop) |
| Operating Temperature | -40°C to +125°C |
| Waterproof / Ingress Rating | IP67 / IP6K9K Compliant |
| Housing Color | High-Visibility Safety Orange |
| Touch Proof | IP2XB |
| Application Environment | EV Battery Pack, PDU, Inverter, OBC |
Application Scenarios
Our industrial-grade 800V 46A HVIL connectors are widely deployed across critical electrical pathways in zero-emission vehicles, including:
Frequently Asking Questions (FAQ)
Q1: What is the MOQ (Minimum Order Quantity) for the Model HVIL-SS01-80A46?
A: We support flexible wholesale orders for global B2B buyers. Standard samples are available for testing, please contact our sales team with your exact project quantities.
Q2: Does this 800V 46A waterproof plug come with an official engineering blueprint?
A: Yes, we provide comprehensive 2D/3D CAD engineering blueprints and precise panel mounting dimension drawings upon request to assist your design-in phase.
Q3: Can this Small Square series connector be customized for higher current ratings?
A: As a dedicated EV connector supplier, we offer customized solutions for specific voltage, current, and cable length requirements. Contact us to discuss your OEM/ODM specifications.
We provide turnkey OEM ODM services for industrial camera IO cables, trigger cables, and power harnesses.
Get Free Custom Cable QuoteContact Person: Mr. Liu
Tel: 15099965979
